The Ger­man Fede­ral Minis­try of Edu­ca­ti­on and Rese­arch (BMBF) fun­ding pro­gram­me “Inno­va­ti­ve Regio­nal Growth Cores” is effec­tively using the com­pe­ten­ces and poten­ti­als available in eas­tern Ger­ma­ny and fur­ther deve­lo­ping them. The tech­no­lo­gy plat­form “Vir­tu­al Pro­duct and Pro­cess Deve­lo­p­ment and Opti­mi­sa­ti­on” (VIPO) is also being pro­mo­ted as an inno­va­ti­ve regio­nal growth core. In addi­ti­on to ORISA, eight other coope­ra­ti­on part­ners are rese­ar­ching digi­tal pro­ces­ses, pro­ce­du­res and methods for the opti­mi­sa­ti­on of pro­duct life cycles.

All important infor­ma­ti­on on the ser­vice life of a machi­ne is pro­vi­ded almost in real time

VIPO’s soft­ware spe­cia­lists and engi­neers are opti­mi­sing pro­ducts and their manu­fac­tu­re. With com­pu­ter simu­la­ti­ons pre­cis­e­ly matched to the machi­nes, they enable pre­dic­ti­ve main­ten­an­ce of machi­nes. The goal is to imple­ment vir­tu­al pro­duct and pro­cess opti­mi­sa­ti­on along the enti­re value crea­ti­on cycle as ear­ly as pos­si­ble. The opti­mal design of the com­pon­ents can be found and the life­time of the machi­ne in use can be pre­dic­ted con­ti­nuous­ly. The VIPO Alli­ance with its tech­no­lo­gy plat­forms sup­ports small and medi­um-sized enter­pri­ses wit­hout their own rese­arch depart­ments and IT spe­cia­lists. In order to put their tech­no­lo­gies into prac­ti­ce, the growth core part­ners based in the sta­te of Thu­rin­gia are con­s­truc­ting three demons­tra­tors: The­se are for the opti­mi­sa­ti­on of opti­cal devices and the 3D prin­ting pro­cess of pla­s­tic com­pon­ents as well as for pre­dic­ti­ve main­ten­an­ce through digi­tal twins. For this pur­po­se, the VIPO team is deve­lo­ping what is known as a field cor­re­la­ti­on model (FCM), which takes into account various para­me­ters that play a role at the begin­ning and end of a simu­la­ti­on pro­cess.

VIPO – The innovative growth core of the Weimar/Erfurt/Jena region